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How can clay be turned into red bricks?

Bricks are a type of block that is utilized in the construction of pavements, walls, and other masonry elements. The term "block" is used to describe a block made of dried mud, but it is now also used to describe other synthetically restored development blocks. They can be joined with mortar, adhesives, or interlocking bricks. Red Bricks are produced in large quantities in a variety of classes, types, materials, and sizes that are specific to each region and era.


A rectangular building unit made of comparable materials and typically larger than a brick is referred to as a "block." Lightweight bricks, also known as lightweight blocks, are made from expanded clay aggregate.


One of the building materials with the longest lifespan and most stability are terminated blocks, which have been used since around 4000 BC and are sometimes referred to as counterfeit stone. Mudbricks, also known as air-dried bricks, have a longer history than fired bricks do, and they have an additional ingredient which is a mechanical binder like straw.


To hold the bricks together and construct a structure that will last for a long time, they can be laid in a variety of mortars. Collectively, these patterns are referred to as "brickwork."


The first fired bricks in Neolithic China were made in Chengtoushan, a walled settlement built by the Daxi culture around 4400 BC. After being fired on all sides to temperatures above 600 °C, these red clay bricks were used as flooring in homes. By the Qujialing period (3300 BC), fired bricks were being used for road paving and building foundations at Chengtoushan.


According to Lukas Nickel, various cultural sites used ceramics to decorate and protect floors and walls from 3000-2000 BC and possibly earlier; However, tiles should be made of these materials. For a long time, builders used wood, mud, and rammed earth as substitutes because Red Brick and mud brick did not serve a structural purpose in architecture. In the third century BC, heated blocks of standard shape began to be used for vaulting underground burial places, marking the beginning of legitimate block development for raising walls and vaults. The Songyue Pagoda, which was constructed in 523 AD, may be the oldest brick building that is still above ground.


Dirt red block creation innovation can be summed up as follows: Scientifically, the proportions of the raw materials are calculated; water is added for blending; molding with high-pressure vibrations; a quick drying time; and products are shipped out of the factory. Brick machines are divided into two categories: non-fired brick machines and vacuum brick machines The first method uses soil to make bricks, which wastes resources and requires a lot of soil. Vacuum brick machines are also available. The latter makes use of materials such as waste coal gangue, shale, stone powder, fly ash, slag, slag, gravel, and sand. The absence of fire has been vigorously promoted by the state because it is better for the environment and saves resources.


The vacuum brick machines that produce bricks are primarily made of clay. Its production process is straightforward despite the serious damage it causes to agricultural land. The state has forcefully advanced the reuse of strong waste and progressively given arrangements that preclude the creation and utilization of earth blocks. Brick products made with fly ash as the primary raw material and gypsum and quicklime as the primary binder are gradually taking the place of traditional clay bricks.


How to use a vacuum brick machine to make Facing Bricks: Before being conveyed to the vacuum brick machine via a conveyor belt, the clay is mixed with some sand and stone powder with the help of a clay mixer. The vacuum brick machine extrudes the brick under vacuum pressure, forming it. After being uniformly cut into bricks by the splitting machine, the brick is then automatically grabbed by the billet stacking machine, placed in the kiln car, and fired in the furnace.


The manufacturing method for fly ash bricks is as follows: Quicklime can be crushed with a jaw crusher; then grind it in a powder mill; Combine with the other ingredients evenly; digest in a digestion bin; mill it with a wheel mill; pressed and shape it with a hydraulic brick machine; cure it with an autoclave; it for about ten days by air drying; as well as finished goods.

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